What the Distillery Census says about Commerce, supply chain & resilience

How distillers can build depth both at home and abroad
Distillery Census Route to market

UK craft distilling sells into a tight and increasingly oversaturated supply chain with lean teams. Distilleries are in the middle of both material inputs and end consumers, and the survey results make the commercial reality plain.

The census results skew toward direct-to-consumer when it comes to routes to market, local trade sits mid-pack, and national distribution and export trail. This is reflective of the type of entry into the survey – which is English craft heavy and that does not feature the multinational owned brands or significant Scotch producers whose export patterns are different.

Within those who participated in the Census, the biggest brakes are route-to-market access, market saturation, input costs, and access to capital. Read together, the pattern is writ large: margin is protected close to home, but time and cash are trapped in the chain both up and downstream.

This article unpacks where the friction really lives in the distillery ecosystem.

We’ll go from upstream inputs, what happens at the distillery and the route to market thereafter. In doing so, we’ll see what the data suggests about the stresses on account management and what it means for activation, to supply inputs and future sales, and the implications for scaling and resilience.

Uk distilleries have a broad mix of supply chain inputs

The upstream picture: many suppliers, few hands

Distilleries sit in the middle of the value chain (and are significant multipliers of it). They’re buyers, converters and sellers. Look at upstream inputs, more than half of respondents buy from 5 – 10 raw-material suppliers, while 24.8% source a mix of UK and international inputs. Almost 80% still make, store and fulfil all their production in-house.

Add lean staffing (most teams run with 1–4 FTE) and you see the pattern: small sites aggregate a lot of purchasing activity across glass, closures, labels, botanicals, grain, packaging and freight – while the admin sits on very few shoulders.

That makes craft distillery operators a meaningful customer base for UK suppliers.

Equally, while they may be tight on mindshare and time to afford suppliers, their purchasing patterns and by-products are a quiet engine for local manufacturing and logistics.

Collective buying power, real local impact

Aggregated across hundreds of sites, the craft distilling sector’s “micro orders” become serious spend for UK glass, closures, labels, botanicals, grain, packaging and freight. If coordinated, especially on shared specs (bottles, closures, cases) where harmonisation lifts everyone, the benefits could be significant. The question as always, is how.

The census points to the practical levers: supplier consolidation where quality allows. The obvious actions are in standardised intake SOPs and simple inventory visibility so lots, duty position and channel allocation are clear before producers scale into regional or national distribution.

Even without co-ordination, at an individual level for each distillery, small upstream discipline is a capacity move as much as a QA or compliance one. Getting it right releases hours to sell and protects cash that would otherwise be trapped in mismatched materials.

Results from The Distillery Census 2025

The supply chain leading into distilleries is also a policy story. LEPs and governments should treat distilleries as anchor buyers, not just visitor attractions, production sites or local employers.

Support that lowers small-order frictions (shared bonded logistics, consolidated pick/pack, local packaging hubs, or match-funded inventory management systems) multiplies through the chain.

It keeps spend with UK suppliers, shortens lead times, and stabilises working capital for producers who already carry the operational load on site.

The data shows where to start: many suppliers, mixed origin inputs, and in-house fulfilment concentrated on tiny teams.  Help them buy smarter and the benefits cascade downstream. The result would be better service levels, better COGs and faster sell-through. So much of the savings would likely be re-invested too.

Finally, remember the multiplier effect. Every pound spent upstream is transformed on site into higher-value inventory, be it via exports, trade sales and D2C.

In short: there is clear value in treating upstream as a strategic lever at both distillery and policy level.  The numbers make clear the craft base is fractured but could potentially act like a collective customer. Now it’s about organising that power so producers, suppliers and ultimately, end customers all gain.

A majority of distilleries have 3-10 SKUs

At the distillery itself

Portfolio breadth creates supply-chain complexity (and cash issues)

63% carry 3–10 permanent SKUs, 28% run 10+, and 56% operate across 2–3 categories. For small teams, that width stretches attention across specs, launches and listings. It might be great for creativity, but it is tough for building repeat rate and brand depth.

When you’re seeding gin, liqueurs and RTDs at once, the day gets spent keeping plates spinning rather than driving a handful of products to dependable sell-through.

Yes, a touch of upstream discipline helps improve margins (harmonised formats, fewer specs, easier to unlock MoQ’s and bulk savings), but the bigger point here is commercial: breadth without focus may be diluting velocity.

If you’re wide and shallow, you’ll feel it twice. There are more incoming demands and admin, and slower turns at the shelf or online. The logical move isn’t to kill variety but to consider how it’s impacting the business and to prioritise.

supply chain results from the census

Contract/private-label as a resilience valve

43.4% report less than 25% of output in private label / contract work. 37.2% do none. Roughly 1 in 10 craft distilleries drive more than 50% of their volume that way.

Done well, contract work stabilises utilisation and keeps stills hot when own-label demand softens. Done poorly, it bloats specs and steals time from core focus. Understandably, the mixed uptake revealed in the data shows that this is understood by distillers and their varying business models at play.

What it also points to is how much production capacity already exists in the craft sector should the demand for spirits grow. Batch size combined with bottle sales volumes vs existing contract work percentages would indicate there is plenty of production headroom in the sector.

This may lead to a trend… As operational costs increase (rates, insurance, utilities), sustainability becomes a bigger factor to offset, Capex remains hard to find and headcount becomes ever more expensive, being third party made looks ever more appealing.

Don’t be surprised to hear that the spare capacity elsewhere and need to reduce costs may point to an increase in contract made spirits in future. It may not work for everyone, but going nomad, or merging ops and personnel is a viable move for many brands.

Tourism → CRM → repeat D2C

Tourism is meaningful for 25.6% of sites (>25% of income), yet 63.6% host <1,000 visitors a year. That’s real revenue with obvious headroom to grow if you compare it to other destinations and visitor attractions (more on Tourism elsewhere).

Meanwhile, In-person DTC also ranks as the single most important route (40.3% “#1”).

It carries then, that efforts to professionalise and optimise the visitor funnel would be a wise area of distillery investment and policy support. The more the in-person halo is used to drive digital D2C and ongoing advocacy – the better the ROI is on any live activation or in-house hospitality offering.

Barriers to growth are in the route to market, not the supply, nor staffing

Downstream (route to market)

Exports: from first steps to a flywheel

This craft-weighted sample is more international than many assume. 48.1% export in some form, with 22.5% selling to 1–2 markets and 10.9% to 3–5.

I believe that given the limited representation from the Scotch Whisky makers (a dozen or so entries into the census) and the omission of multinational owned sites – that number is a comparatively high % when looked at AUS or USA equivalent sets.

What it implies is that even for smaller scaled operations, the export base is there. What’s missing is the scaffolding that turns tentative routes into repeatable ones and helps those exporting to one or two places to keep growing their network.

In market – Depth defines the reality of many RTMs

With 33.3% serving <25 partners and 27.1% serving 26–50, the median craft brand looks like a business that is either one of two things.

Either they are focused on fewer meaningful customers and tactical distributors, not vanity listings. Or they are capped at that many trade customers, and their focus is DtC because the national picture is currently un-obtainable. One for future surveys to drill into to be able to extract the nuance.

Given the age of many entries and the average overall volume they produce, it also points to the way that regional distributors come into play quite early in a brand’s ecosystem. (In the context of how the question was asked, a distributor counts as one customer, even if they then supply 100’s).

Route to market: fewer, better doors (and repeat velocity)

The census is blunt about the brakes currently hindering overall growth: route-to-market access (65.9%), market saturation (61.9%), input costs (43.7%), access to capital (39.7%).

Cross that with account spread(33.3% serve <25 partners, 27.1% serve 26–50, only 20.2% serve 100+) and whatever the reason for not being able to grow, one logic holds true: you win on repeat velocity, not door count.

Add the operating reality and that compounds. 79.8% make/fulfil in-house, 53.5% juggle 5–10 suppliers, 24.8% mix UK+international inputs. It’s easy to see why “more doors” often just drains time, cognitive load and cash.

The solution may be a playbook that is intentionally sharper and smaller. Design for fewer, better doors, protect working capital in the chain by focussing the attention on distribution partners and help move through volume not just onboard it. Where possible, systematise activation so scarce hours convert to sell-through.

Once velocity in a tight set of accounts (and in D2C) is proven, then hand replenishment to distributors you’ve already priced for.

A caveat to note: National distributors rank low on importance here (often sixth), but that’s partially explained that by the fact that the multinationals aren’t in this sample and they set many national norms. Anecdotal logic would suggest that they would be 1st on the list for them.

Route to market results from survey

USING THE DATA – WHAT TO DO NEXT AT A GLANCE

For distillers

Treat tourism as a core route to market, not a side hustle

Tourism already carries real weight: 25.6% of distilleries say it contributes over 25% of income, yet 63.6% host fewer than 1,000 visitors a year. That’s meaningful cash with clear headroom. The priority is to professionalise the funnel. Build out fixed tour windows, FOH/production handovers, bookable experiences, and a non-negotiable email capture so Saturdays fund the meter and Mondays get the follow-up.

Invest early in inventory clarity so scaling doesn’t stall

Small plants keep it all in-house while juggling many raw-material suppliers upstream. The same is true down stream. That’s exactly where simple inventory systems earn their keep: one source of truth for batches, lots, duty position and channel allocation—before you add regional or national distributors.

Even if national wholesale ranks low today, the operational reality is that spec harmonisation + intake SOPs + basic stock control release hours and working capital now. In time, it will prevent bottlenecks later when you start handing off to third parties.

Depth beats breadth: prove velocity before you spread

A third of respondents serve fewer than 25 trade partners; only 20.2% serve 100+. In that account shape, scale comes from repeat-rate and tactical distribution partners and highly focussed listings. Build a ladder you can live with (price architecture that already bakes in distributor margin), prove velocity in a dozen influence doors, and only then widen coverage.

It shortens the distance between listing and second order, which is better for cashflow and it’s realistic for lean teams who also run fulfilment and events.

Digital D2C has to carry more of the load

In-person D2C ranks as the single most important route (40.3% “#1”), with digital D2C close behind. That mix protects margin but can trap growth in footfall and staff time.

Use the in-person halo to grow owned channels. Focus on a site that’s built to convert, email that moves repeat orders, and campaigns tied to product pages and bundles.

In parallel, lobby for duty-timing relief on platforms with 90–120-day settlement, because upfront duty on consignments is a cash choke for small teams. The point isn’t to abandon events; it’s to let digital D2C compound what in-person starts.

Don’t leave export on the table. Half the base already does it.

Even in a craft-weighted sample, 48.1% report export sales. Pair that with the supplier reality (a quarter already juggling cross-border inputs) and it’s obvious the base is there.

Try to get any industry association efforts you are part of to focus on export readiness. That could be in the form of trend reports, compliance packs, bonded-flow setup, MOQ finance. Then push LEPs/DMOs/government to co-fund market activation that turns first shipments into second orders. It’s a cleaner split of roles and matches where the friction really is.

For associations

Why associations need to own more of route-to-market

Craft distillers seem to indicate the biggest brakes aren’t mash bills and how to improve production; they’re route-to-market access (65.9%) and access to capital (39.7%). At the same time, most craft producers prioritise in-person DTC and deprioritise national distribution (often ranked sixth), and a third serve fewer than 25 trade partners.

That profile screams for practical commercial enablement, not more ops training.

What associations can add (with evidence)

Start with a member-sighted RTM helpdesk that logs real barriers (terms, listings, activation asks) and develop distributor-readiness kit that standardises the basics: price architecture wholesalers can live with, a one-page sell-in, and a 30-60-90 activation plan that makes the second order likely.

Associations can also unlock shared platform plays members can’t fund alone: category showcases, co-branded activations, and pooled sampling budgets inside key channels.

With DTC carrying the margin today and distribution ranked low, this “prove locally, scale together” model shortens the gap between a listing and repeat rate. It’s also precisely where a guild or association’s convening power matters.

Clarify export roles: who does what

The craft base is already more international than people think: 48.1% export! Meanwhile, a quarter already have a mix of both UK and international inputs that feed their production. Remember that 79.8% keep production/fulfilment in-house. This means that very small teams are already doing cross-border admin back and forth before a case leaves the UK. That’s your cue for a two-stage model:

  • Associations coach readiness for the craft cohort. Help with info on compliant labels, bonded/logistics setup, MOQ finance, distributor packs, and first-90-day activation plans.
  • LEPs/DMOs/government co-fund the launch. Trade missions, market activations, and light-touch grants tied to either turning first shipments into second orders or increasing the width of export countries those already in international markets supply.

This division maps cleanly to the data’s cohorts: “experimental exporters” (1–2 markets, often <25 accounts) need setup and proof; “scaling exporters” (3–5+ markets, 26–50+ accounts) need demand planning and repeat-rate discipline.

Almost half of UK craft producers export

For LEPs, DMOs & government

Export is already mainstream in craft. Remove frictions, don’t “create interest”

This isn’t a sector waiting to be convinced. In a craft-weighted sample there is clear evidence of first export steps and early spread. The priority isn’t building awareness with small producers; it’s friction removal.

Policy asks are simple in nature (if understandably challenging to achieve). UK-led work on tariffs/reciprocity that trims costs at small volumes. This aligns with what’s already happening and compounds it.

D2C is the engine and a key UK wide channel. Cashflow timing (duty) is the choke

In-person D2C ranks as the most important route (40.3% most-important), with digital D2C near the top. Craft brands sensibly keep margin close to home. But the cashflow math bites when duty is paid upfront while platforms/retailers settle on 90–120 day cycles.

For micro teams that gap strangles working capital.

Policies to expand/de-risk duty-deferment accounts or a sector pilot for duty-payment deferral aligned to receivables would be a huge win for craft distillers. Offering government-backed guarantees to lower security requirements or pair this with LEP-level shared logistics  work (consolidated pick/pack, bonded storage) would help so that small consignments don’t destroy margin.

That keeps D2C liquid (pun intended) without cannibalising trade, and frees cash to fund sell-through and therefore more – rather than just survive the tax timing.

A few closing thoughts

Taken as a whole, the census points to an ever moving set of metrics that shape a distillery’s potential horizon. They also point to a practical way forward.

Lead with what already works — DTC proof and local depth — then build systems that convert it: a price ladder wholesalers can live with, simple first-90-day activation, and upstream simplification that frees cash and hours.

For exporters, the base is there; the win is scaffolding first shipments into second orders. Keep the focus tight with fewer doors; cleaner specs; repeatable activation. Resilience will follow.

Act now, measure repeat velocity and cash unlocked and come back to the data next year to see what moved.

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